Home / Case Studies / Portable Drives
Portable Drives · case file

The USB Has Mechanical Damage

Mechanical damage to a USB drive means there is a problem in the moving parts of the drive, which doesn't necessarily mean the data stored on it is lost. Mechanical damage stops either the motor or the heads that spin and read the platters, and usually the platters that hold the recording survive whatever made the mechanism fail. The data is reached by working on the drive on the head-swap bench, replacing the damaged heads or freeing the motor, or transferring the platters to a matched base. What was damaged is the mechanism, and the data is on the platters, which are read once the work gets the drive turning and reading cleanly. Her USB hard drive "has a mechanical damage", and she would like to know if her data can be recovered. Mechanical damage is worked on the head-swap bench, as the platters usually survive what stops the mechanism. The mechanism is worked on at the head-swap bench.

External DriveHard DriveClicking / Mechanical
// case at a glance
MediaA USB hard drive with mechanical damage, and the data still to be recovered.
Reported situationUSB hard drive · mechanical damage · recovery sought · owner willing to post the drive in.
Fault classA mechanical fault, where the motor or heads that spin and read the platters have been damaged, though most of the time the platters themselves are intact. It is reached by working on the drive on the head-swap bench, replacing the heads or freeing the motor, or moving the platters to a matched base, and powering it up any further is the risk.
Equipment usedNot run due to the mechanical damage · the drive was removed from its enclosure and profiled on a current-limited bench supply to locate the mechanical fault · it was then opened on the head-swap bench and the motor, heads and platters were examined under a stereo microscope, and the failed part was dealt with, either matched donor heads fitted or the motor freed, or the platters moved to a matched base with the alignment set · imaged on DeepSpar behind PC-3000 UDMA, with the data located in R-Studio and validated.
// the decode

The decode

Mechanical damage is a fault in the moving parts. The description of mechanical damage points to a problem with the parts that physically move, namely the motor that spins the platters up to speed and the heads that read them. These are the mechanism, and because mechanical damage stops them working, the drive can't get itself ready or read. So the problem is in the mechanism and not necessarily the data, and the moving parts being damaged is why the drive won't run, rather than the recording being gone. Her data is usually still on the platters, behind the damaged mechanism, and it can be reached by working on her drive on the head-swap bench.

The platters usually survive it. A damaged mechanism doesn't mean the platters are damaged too. The platters holding the data are separate from the motor and heads, so a mechanical failure that stops those parts working will usually leave the surfaces of the platters intact, unless the drive has been run on and the failing heads have made contact with them. Her data is reached from those platters, with the mechanism repaired or the platters moved to a working base.

It's worked on the head-swap bench, and it isn't run. Because the fault is mechanical, the drive is opened on the head-swap bench, where the motor, heads and platters are looked at under magnification and the failed part is dealt with (matched heads fitted or the motor freed, or the platters moved to a matched base), the alignment is set and the drive is imaged, so the data is read once it turns cleanly. A mechanically damaged drive that is forced to run can score its platters, which is why it is not run, and the mechanism is repaired under control before the data is read. This is how her data is reached from the platters and how a mechanically damaged drive is recovered, and she can post it in for assessment. We'd recommend starting with the free diagnostic, which establishes the state of the platters, and we then give one fixed quote in writing before any work goes ahead.

The honest prognosis rests on the platters. Most of the time, when the mechanism is the fault and the platters are intact, which is the usual case when you catch a drive before it has been run on, work on the head-swap bench lets it image and the data comes back, often in full. If the platters have been scored, the chances of recovery narrow to the areas that are still intact, and that can be confirmed before anything is agreed.

// on the bench

On the bench

This drive was not powered up because of the mechanical damage. It was removed from its enclosure and profiled on a current-limited bench supply to locate the mechanical fault. The drive was then opened on the head-swap bench, and the motor, heads and platters were inspected under a stereo microscope, and the failed part was dealt with, either by fitting matched donor heads, freeing the motor, or transferring the platters to a matched base and setting the alignment. It was then imaged on DeepSpar behind PC-3000 UDMA, and the data was located in R-Studio and validated.

// the outcome

The outcome

The mechanical failure was dealt with at the head-swap bench, and the drive was then imaged so that the data could be recovered onto new media. There's no charge for the diagnostic, and it reports back to you within two working days of your media arriving. After that you get a single written quote, which is fixed, plus VAT. Opening up a drive uses donor stock and takes time on our head-swap bench, so half of the quoted figure is paid upfront before we begin that stage, and you only owe the balance if we recover your data. Mechanical damage is worked on at the head-swap bench because the platters usually survive whatever stopped the mechanism, and when the platters are sound your data comes back.

A drive with mechanical damage

Mechanical damage means the moving parts are faulty, such as the motor which spins the platters and the heads which read them. A mechanical failure will stop your drive getting itself ready and reading, however it doesn't by itself affect the data stored on the platters. Generally speaking the platters should be fine after a mechanical failure, since they are separate from the heads and motor, unless you keep running the drive and the failing heads touch the platters. At the head-swap bench the faulty part is repaired or the platters are transferred, and then the drive is imaged. Please don't run a mechanically damaged drive, but put it to one side and have it worked on at the head-swap bench, and get a quote first, which you can do by phone or with the free online diagnostic. Then post the drive in whole, in its enclosure with its cable and power supply, or drop it off at the Oxford lab, Monday to Friday, 9am to 5:30pm, no appointment needed.

Sending this in from Swindon? The first thing to do is get a quote from us, which you can do by phone on 0800 689 0668 or with the free online diagnostic. All of our cases begin with the free diagnostic, which is completed within two working days of your media arriving, and we then give you one fixed written quote before any work is done on it. In most cases you only pay if we recover your data, although where electronic, mechanical or drive-opening work is needed to get at your data we ask for 50% of the quote upfront, and the balance is only due if we recover your data. Forensic work is paid upfront once you accept the fixed quote. If your data is on a laptop, desktop PC or Mac, we'd ask you to take out the hard drive or SSD and post us just the drive rather than the whole machine. We don't remove internal drives for customers (a local repair shop can do that for you), and we can't recover storage that is soldered to the motherboard, for example on T2 and Apple Silicon Macs, only drives that can be removed and sent to us, so please ring us first if you're unsure which kind you have. With servers and RAID systems, please take the disks out and label each one with its bay, and send us the disks rather than the enclosure or controller. With a NAS, take the disks out if you can and label them by bay, and if they won't come out you can send the NAS itself. A single external drive should come whole, in its enclosure with its cable and power supply. It's best posted or couriered tracked and insured to Oxford Data Recovery, John Eccles House, Oxford Science Park, Robert Robinson Avenue, Littlemore, Oxford, OX4 4GP, or you're welcome to drop it off in person at the lab's reception, Monday to Friday, 9am to 5:30pm, no appointment needed. Full sending instructions and the shipping form are here.
Start a free diagnostic

We've written our case studies from real enquiries our lab has handled for customers in Swindon and Wiltshire, and the references to individual clients have been removed to protect their confidentiality. As well as that, each study describes the diagnostic and recovery method our engineers use for the fault in question, using the equipment listed.

// related case files

More cases like this one

Browse all case studies →

Got a device with a story like this?

You get a free diagnostic and a fixed quote before you send anything. In most cases you only pay if we recover your data, but electronic, mechanical and drive-opening work is 50% upfront, with the balance due only if we recover your data, and forensic work is paid upfront once you accept the fixed quote. Only the drive should be sent and not the whole computer, and if you're not sure which type of storage you have please ring us first. If it's a RAID system or a server, take the disks out and label them by bay, and with a NAS take the disks out if you can, or otherwise send the NAS. A single external drive can go as it is, along with its cable and power supply. Please post it tracked and insured, or drop it off in person at our Oxford lab, Monday to Friday, 9am to 5:30pm, no appointment needed. You can start now, or call the freephone number to begin the process today.